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PHW · Warehousing · 2026-03-26

Huws Gray Limited fined £2,200,000 after a worker was fatally crushed when a conveyor was started while he was inside

Bury St Edmunds, Suffolk · Chelmsford Magistrates' Court

What happened

A worker climbed inside a conveyor framework to remove plastic packaging from timber pallets. A colleague, unaware of his presence, started the conveyor and crushed him with a three tonne pallet, then reversed it and changed its direction, so the pack moved forward again and caused a second collision. CCTV evidence showed 19 instances of workers entering the danger zone in the weeks before the incident.

Injuries: Fatal; he died at the scene.

The breach

Section 2(1) of the Health and Safety at Work etc. Act 1974

The sentence

  • Fine: £2,200,000
  • Costs: £9,929
HSE inspector

“This was a staggering failure that has cost a man his life.”

What would have prevented it

Signs and stickers are not enough when workers keep entering a machinery danger zone. Control the risk by physically preventing access (guarding) and by changing the system of work so nobody needs to go inside, rather than relying on instruction alone.

How PHW helps

The machines, packs and quizzes that fit this kind of site.

Sector

Lorries at the door. Forklifts and reach trucks in the aisles.

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Machine

Counterbalance forklift

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Machine

Reach truck refresher training

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Safety pack

Workplace Transport Safety

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Quiz

Could you show who is authorised to drive each forklift and reach truck?

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Source: HSE press release, Major builders' merchant fined £2.2 million after worker killed in conveyor crush