Home / Real cases / E H Hassell & Sons Limited

PHW · Goods in and goods out · 2026-10-23

E H Hassell & Sons Limited fined £300,000 after a one-tonne metal hopper slid off a forklift during an improvised lift and injured a worker

Trentham, Staffordshire · Birmingham Magistrates' Court

What happened

On 24 March 2025, workers at the company's site on Newstead Industrial Estate in Trentham were unloading a one-tonne metal hopper from a lorry trailer. They had improvised a way of lifting it with a forklift, and the load slid off the forks and struck a 63-year-old worker on the head. HSE found the lift was not properly planned by a competent person, the load's characteristics were not assessed and there was no safe system of work.

Injuries: The worker fractured his skull, neck and spine, broke two ribs and had a severe forehead laceration needing 17 staples and 14 stitches, spent three weeks in hospital and had seven months off work.

The breach

Regulation 8(1) of the Lifting Operations and Lifting Equipment Regulations 1998

The sentence

  • Fine: £300,000
  • Costs: £5,690
  • Other sentence: None reported beyond the fine and costs. The company pleaded guilty.
HSE inspector

“Employers must ensure that lifting operations are properly planned by a competent person and carried out safely.”

What would have prevented it

Have a competent person plan every non-routine lift, including how heavy or awkward loads will be handled, before anyone improvises with a forklift.

How PHW helps

The machines, packs and quizzes that fit this kind of site.

Sector

Lorries reversing onto the bay. Anyone free on the forklift.

View →
Machine

Slinger and signaller

View →
Machine

Counterbalance forklift

View →
Machine

JCB Teletruk

View →
Quiz

Who is allowed to drive your forklift, and where is it written down?

View →

Source: HSE press release, Fine for manufacturing company after man left as 'a shadow of his former self'