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PHW · Goods in and goods out · 2026-10-16

City Electrical Factors Limited fined £4,000,000 after a 231kg load of switchboard equipment that was not secured to a forklift fell and crushed a worker acting as a spotter during loading onto a flatbed lorry

· Birmingham Magistrates Court

What happened

On 4 October 2024 an employee acting as a spotter was crushed when a 231kg load of switchboard equipment, not secured to the forklift, fell on him while it was being loaded onto a flatbed lorry. HSE found there was no risk assessment or lift plan and employees had not been given information or instructions about the lifting operation. The load could have been secured using existing anchor points, or the lorry-mounted crane could have been used instead of the forklift.

Injuries: The worker suffered brain and spine injuries, cannot care for himself or communicate with others, lives in a care home and needs 24/7 care.

The breach

Section 2(1) of the Health and Safety at Work etc. Act 1974

The sentence

  • Fine: £4,000,000
  • Costs: £6,304
HSE inspector

“Employers must ensure that lifting operations are properly planned by competent persons, supervised and carried out safely.”

What would have prevented it

Before any lorry loading job with a forklift, have a competent person write a lift plan, secure the load to the anchor points and consider whether the lorry-mounted crane is the safer tool.

How PHW helps

The machines, packs and quizzes that fit this kind of site.

Sector

Lorries reversing onto the bay. Anyone free on the forklift.

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Machine

Counterbalance forklift

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Machine

JCB Teletruk

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Machine

Reach truck refresher training

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Quiz

Who is allowed to drive your forklift, and where is it written down?

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Source: HSE press release, Electrical wholesaler fined £4million after worker’s crush injuries mean he now needs 24/7 care