Home / Real cases / Leggett & Platt Components Europe Limited

PHW · Goods in and goods out · 2026-10-20

Leggett & Platt Components Europe Limited fined £80,000 after a ride-on pallet truck collided with a fork lift truck on routes changed for machinery installation and a 20-year-old worker suffered multiple foot fractures

Barnsley, Yorkshire · Leeds Magistrates Court

What happened

A 20-year-old worker was using an unguarded ride-on pallet truck at the Long Royd warehouse in Barnsley on 14 November 2024 while new automated machinery was being installed. The truck collided with a fork lift truck driven by another employee. The company had changed the workplace transport routes for the installation, so ride-on pallet trucks and fork lift trucks shared routes in a busy stock loading area with limited visibility and more vehicle movements, and the changed routes had not been properly risk assessed.

Injuries: The worker suffered multiple fractures to the foot and longer-term nerve damage.

The breach

Section 2(1) of the Health and Safety at Work etc. Act 1974, relating to the safe use of workplace transport within the warehouse

The sentence

  • Fine: £80,000
  • Costs: £3,374
HSE inspector

“Had suitable planning and risk assessment been carried out, this incident could have been prevented.”

What would have prevented it

When you change vehicle routes or layouts for building or installation work, risk assess the new arrangement before it starts, including where pallet trucks and fork lift trucks share space.

How PHW helps

The machines, packs and quizzes that fit this kind of site.

Sector

Lorries reversing onto the bay. Anyone free on the forklift.

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Safety pack

Workplace Transport Safety

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Safety pack

Vehicle marshal (banksman and reversing)

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Machine

Counterbalance forklift

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Quiz

Who is allowed to drive your forklift, and where is it written down?

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Source: HSE press release, Bed springs company fined after worker injured in warehouse collision