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PHW · Manufacturing · 2026-01-29

Tarmac Building Products Limited fined £633,300 after a worker's legs were crushed between two metal frames

Linford, Essex · Chelmsford Magistrates' Court

What happened

A worker entered a fenced area to clean frames when an interlocked gate failed to stop other frames moving into the work zone. Another frame struck him and crushed his legs between two one-tonne metal frames on the trackway.

Injuries: life-changing injuries: broken right leg, severe bruising, over a year unable to work

The breach

Section 2(1) of the Health and Safety at Work etc. Act 1974

The sentence

  • Fine: £633,300
  • Costs: £5,583
HSE inspector

“This was a serious and entirely avoidable incident, which has had profound consequences.”

What would have prevented it

Interlock failures identified through near misses must be fully investigated and fixed, not left until someone is struck by moving equipment.

How PHW helps

The machines, packs and quizzes that fit this kind of site.

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Source: HSE press release, Building materials manufacturer fined over £600,000 after worker suffers life-changing injuries at Tarmac plant