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PHW · Manufacturing and engineering · 2026-08-10

Reflex Flexible Packaging Limited fined £60,000 after a worker's hand was drawn into a laminator's nip point

Telford, Shropshire · Birmingham Magistrates' Court

What happened

A laminator operative cleaning rollers at the Telford site had a hand drawn into the machine's nip point after a rag became caught during cleaning. There was no fixed guard preventing access to the dangerous moving parts during the cleaning operation.

Injuries: severe crush injuries requiring two operations and four nights in hospital

The breach

PUWER 1998 reg 11(1)

The sentence

  • Fine: £60,000
  • Costs: £4,464
HSE inspector

“This incident was entirely preventable.”

What would have prevented it

Give priority to fixed guarding wherever reasonably practicable, and risk assess tasks such as cleaning, maintenance and repair, not just normal production, so the risk of being drawn into a nip point is identified and the safe system gives clear instructions.

How PHW helps

The machines, packs and quizzes that fit this kind of site.

Sector

Whoever is free takes the forklift. Could you show who is trained?

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Quiz

Could you show an HSE inspector who is trained on your forklifts and grinders?

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Source: HSE press release, Packaging manufacturer fined for second time in less than a year after worker's hand crushed in laminator machine