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PHW · Manufacturing and engineering · 2025-11-05

Reflex Flexible Packaging Ltd fined £277,500 after a worker was fatally trapped in unguarded machinery

Langley Mill, Derbyshire · Derby Crown Court

What happened

A worker entered an opening in a plastic conversion machine that gave access to dangerous moving parts. He became trapped in unguarded mechanisms and died at the scene from crush asphyxia.

Injuries: fatal

The breach

HSWA 1974 s2(1)

The sentence

  • Fine: £277,500
  • Costs: £20,000
HSE inspector

“This tragic incident could have been easily prevented had a suitable and sufficient risk assessment taken place and the actions identified implemented.”

What would have prevented it

Machinery with dangerous moving parts must have fixed guards preventing access, verified by suitable risk assessment.

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Source: HSE press release, Plastics firm fined following fatal machinery accident