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PHW · Manufacturing and engineering · 2026-10-06

Fitzpatrick Fabrications Ltd fined £48,000 after a 133kg stainless steel hopper side slipped on a desk while a welder held it in the air and crushed his hand

Nelson, Lancashire · Warrington Magistrates' Court

What happened

On 24 October 2024 a welder/fabricator at the company's factory at Malvern Mill, Nelson, was working alone, holding the larger side of a 133kg stainless steel hopper in the air while the smaller side rested on a desk. The hopper slipped on the smooth desk and came down onto his hand. HSE found the company had not carried out a risk assessment for the task and had no safe system of work, and that a near-identical incident had happened in the days before.

Injuries: The worker suffered a crush injury to the hand and the partial loss of his right thumb.

The breach

Regulation 4(1) of the Manual Handling Operations Regulations 1992

The sentence

  • Fine: £48,000
  • Costs: £10,089
HSE inspector

“failed in its duty to properly plan this task...”

What would have prevented it

Risk assess every heavy manual handling task, give workers a clear safe way to do it, and act straight away when a near miss shows the method is not safe.

How PHW helps

The machines, packs and quizzes that fit this kind of site.

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Safety pack

Manual handling

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Quiz

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Source: HSE press release, Sheet metal fabrication company fined £48,000 after employee suffers life-changing injury