Home / Real cases / ExxonMobil Chemical Limited

PHW · Manufacturing and engineering · 2026-08-25

ExxonMobil Chemical Limited fined £267,000 after five hydrocarbon leaks from corroded pipework, one of them known about for months while the plant kept running

Mossmorran, near Kirkcaldy, Fife · Kirkcaldy Sheriff Court

What happened

Five leaks of extremely flammable hydrocarbons occurred between February 2018 and September 2019 at the Fife Ethylene Plant, all caused by corrosion under insulation. The company's inspection system for insulated pipework was inadequate, relying on visual checks that often failed to detect the corrosion.

Injuries: None of the leaks resulted in a catastrophic event; HSE said this was down to good fortune rather than good management.

The breach

Regulation 6(2) of the Provision and Use of Work Equipment Regulations 1998; section 33(1)(c) of the Health and Safety at Work etc. Act 1974

The sentence

  • Fine: £267,000
HSE inspector

“The arrangements in place to detect and prevent corrosion were woefully inadequate, and the consequences could have been far more serious.”

What would have prevented it

Visual checks from ground level are not enough to find corrosion under insulation; insulation must be removed where needed to inspect the pipe beneath.

How PHW helps

The machines, packs and quizzes that fit this kind of site.

Sector

Whoever is free takes the forklift. Could you show who is trained?

View →
Safety pack

COSHH and hazardous substances

View →
Quiz

Could you show an HSE inspector who is trained on your forklifts and grinders?

View →

Source: HSE press release, Six-figure fine for ExxonMobil after five leaks of extremely flammable hydrocarbons at Fife chemical plant